CHEVROLET Express Cutaway Review

Published on 2/20/2025

The Chevrolet Express Cutaway is a robust and versatile vehicle primarily used for commercial purposes, including delivery services, shuttle transports, and utility applications. With its strong chassis and customizable configurations, the Express Cutaway holds a significant position in the commercial vehicle market, offering reliability and flexibility for various business needs.

History and Background

Introduced as part of Chevrolet's lineup of full-size vans, the Express Cutaway has been a staple in the commercial vehicle segment for decades. Its evolution reflects advancements in durability and engine performance, catering to the growing demands of businesses for more reliable and efficient vehicles.

The Express Cutaway has seen several updates over the years, focusing on enhancing its powertrain options and safety features. Its long-standing presence in the market attests to its enduring appeal among fleet operators and business owners alike.

Key Dates:

  • 1996: Introduction of the Chevrolet Express Cutaway
  • 2003: First major redesign, introducing new engine options
  • 2008: Addition of modern safety features, including stability control
  • 2018: Introduction of a more fuel-efficient V6 engine
  • 2023: Latest updates with advanced connectivity features
2021 Chevrolet Express Cutaway 4500 4500 Van Chassis DRW

2021 Chevrolet Express Cutaway 4500 4500 Van Chassis DRW

$105,005

2,837 miles

2023 Chevrolet Express

2023 Chevrolet Express

$69,990

20,940 miles

2024 Chevrolet Express Cutaway 3500

2024 Chevrolet Express Cutaway 3500

$63,299

6 miles

Performance and Handling

VariantEnginePower0-60Top SpeedFuel Economy
3500 Cutaway4.3L V6276 hpN/A99 mph14/18 mpg
4500 Cutaway6.6L V8401 hpN/A105 mph12/17 mpg
3500 Diesel2.8L Duramax Diesel181 hpN/A90 mph16/23 mpg

Interior and Comfort

FeatureBaseMidTop
Air Conditioning
Power Windows
Navigation-
Backup Camera
Bluetooth
2024 Chevrolet Express Cutaway 3500

2024 Chevrolet Express Cutaway 3500

$63,299

6 miles

2019 Chevrolet Express

2019 Chevrolet Express

$62,995

50,952 miles

2023 Express 3500 Van 177"

2023 Express 3500 Van 177"

$62,988

13,359 miles

Technology and Features

Technology by Model Year:

  • 2018: Introduction of Bluetooth connectivity and backup camera
  • 2020: Addition of updated infotainment system with touch screen
  • 2023: Advanced connectivity with integrated navigation and Wi-Fi hotspot

Infotainment System:

  • Screen size: 7-inch touch screen
  • Features: Navigation, Bluetooth, voice recognition
  • Connectivity: USB, Wi-Fi hotspot, smartphone integration

Driver Assistance Features:

  • Standard: Stability control, ABS, backup camera
  • Optional: Lane departure warning, forward collision alert, rear parking sensors

Safety

The Chevrolet Express Cutaway has been engineered to meet the safety needs of its drivers and passengers. While not extensively tested in all crash scenarios due to its commercial nature, it offers adequate safety features for its class.

Safety Ratings:

  • NHTSA Rating: Not rated for cutaway models
  • IIHS Rating: Not rated for cutaway models

Safety Features:

  • Standard: Stability control, ABS, backup camera
  • Optional: Lane departure warning, forward collision alert
2022 Chevrolet Express 3500 Van 159"

2022 Chevrolet Express 3500 Van 159"

$61,995

35,997 miles

2023 Express 4500 Van 177"

2023 Express 4500 Van 177"

$59,988

24,854 miles

Value for Money

YearConditionPrice Range
2020Excellent$25,000-$30,000
2018Good$20,000-$25,000
2016Fair$15,000-$20,000

Running Costs:

Operating a Chevrolet Express Cutaway is generally affordable, with reasonable fuel economy given its size and purpose. Maintenance is straightforward, with readily available parts thanks to Chevrolet's extensive service network.

  • Fuel Economy: 12/17/14 mpg (city/highway/combined for V8)
  • Service Intervals:
    • Oil Change: Every 7,500 miles
    • Major Service: Every 30,000 miles
  • Common Repair Costs:
    • Brake pads replacement: $150-$300
    • Transmission service: $400-$600

Known Issues by Year:

  • 2019: Transmission fluid leaks
  • 2020: Electrical system issues
2023 Chevrolet Express 3500

2023 Chevrolet Express 3500

$57,800

32,492 miles

2022 Chevrolet Express 3500 CARGO RWD

2022 Chevrolet Express 3500 CARGO RWD

$56,990

12,260 miles

2023 Chevrolet Express-Commercial-Cutaway

2023 Chevrolet Express-Commercial-Cutaway

$54,995

44,738 miles

Competitor Comparison

Competitor 1: Ford E-Series Cutaway

  • Market Position: A longstanding competitor with a similar focus on durability and versatility.
  • Features Comparison: Comparable in engine performance but lacks some modern tech features seen in the Express.
  • Price Comparison: Slightly more expensive, especially at higher trims.
  • Running Costs: Similar in fuel economy, with marginally higher maintenance costs.

Competitor 2: RAM ProMaster Cutaway

  • Market Position: Known for its front-wheel-drive layout and extensive customizability.
  • Features Comparison: Offers better maneuverability in tight spaces but less power in base models.
  • Price Comparison: Generally more affordable at entry-level but can become pricier with options.
  • Running Costs: Lower fuel efficiency due to its weight and design.

Competitor 3: Mercedes-Benz Sprinter Cab Chassis

  • Market Position: Positioned as a premium offering with superior technology and comfort.
  • Features Comparison: Superior technology and safety features but at a premium cost.
  • Price Comparison: Significantly higher purchase price, reflecting its luxury positioning.
  • Running Costs: Higher due to premium parts and service requirements.

Verdict

The Chevrolet Express Cutaway stands out as a dependable and flexible option in the commercial vehicle market. With its strong engine lineup, customizable configurations, and new technology features, it is well-suited for businesses seeking a reliable fleet vehicle. While it may not have the luxury of some competitors, its practical design and value for money make it an excellent choice for cost-conscious buyers.